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Maintenance Assistant - Amanzimtoti

Job Requirements
  • Grade 12 (Critical)
  • Computer Literacy (advantage
  • Experience in the Manufacturing Environment
Technical skills and specialist knowledge:
  • Mechanical Skills
  • Electrical Skills
  • Strong Communication Skills
  • Understanding Production Processes
  • Numeracy and English Literacy to ABET Level 4
  • Must be able to work in a team or as an individual.
  • Part quality
  • Understanding of Disciplinary Code & Grievance Procedure

Key Responsibilities:
  • Tool Setup and Calibration: Set up and install various tools and equipment according to production requirements, including moulds, dies, fixtures, jigs, and cutting tools.
  • Tool Maintenance: Regularly inspect, clean, lubricate, and repair tools to ensure their optimal performance.
  • Electrical Maintenance: Regularly inspect electrical equipment throughout the facility to ensure optimum functionality.
  • Mechanical functions: To design, build, install and maintain mechanical equipment.
  • Electrical Functions: To install and maintain electrical equipment throughout the facility.
  • Tool Changeovers: Assist with tool changeovers if required. Follow standard operating procedures (SOPs) and ensure minimal downtime during changeover processes.
  • Tool Efficiency and Optimization: Continuously monitor tool performance and identify opportunities for improvement.
  • Quality Control: Perform quality checks on tooling to ensure compliance with specifications and standards. Identify and address any deviations or defects that may impact product quality.
  • Documentation and Reporting: Maintain accurate records of tooling repairs, adjustments and maintenance activities.
  • Safety and Compliance: Adhere to safety protocols and regulations while working with tools and equipment. Report any safety hazards or incidents promptly. Comply with company policies, procedures, and regulatory requirements.
  • Training and Collaboration: Assist in training new team members on tooling procedures, safety guidelines, and best practices. Collaborate with cross-functional teams, including engineers, operators, and maintenance personnel, to improve tooling processes and resolve
Elimination of Waste
  • Implement and manage manufacturing improvements in line with delegated projects.
  • Driving the business manufacturing excellence strategy by deploying lean principles in line with agreed projects.
  • Identify, evaluate & implement improvement ideas that result in tangible improvements in productivity, elimination of waste and deliver the objectives set out in the 4 pillar strategy
  • Effective management and deployment of resource in line with delegated areas and projects
  • Review PQs Monthly

Continuous improvement
  • Manage A3 problem solving activity to eliminate waste & improve production within areas of control
  • Manage ME data
  • Manage continuous improvement projects

5s and Safety/Environment
  • Comply with SHEMS procedures & requirements.
  • Manage and improve 5s in the plant according to the 5s Audit sheet
  • Manage and improve safety within the working area and meet safety targets for that area

Quality
  • Implement & uphold quality standards by reducing defects within the plant, as per targets defined by the quality control board
  • Quality Management: Engage with internal/external customers and respond to concerns/requests raised by the customer.
  • Part Quality: Responsible for delegated elements of APQP process.
Delivery
  • Raise problems and concerns to the Shift leader timeously.

Attendance
  • Responsible for own personal attendance to ensure it is 98% on an ongoing basis.
  • Ensure all information on timesheets are accurate and submit to the Manager.

People development
  • Follow HR Policies & Procedures. Responsible for own personal development.
General
  • Report on production performance. Carry out any reasonable instructions.
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