Duties and Responsibilities:

Assembly of C, A & F units from sub-assemblies and related components, size 70 -90
Assembly of Transmittal units from assemblies and related components, size 3 00 to 3 21
Assembly of combined Transmittal C, A, F, worm drive units & HDO_HDP
Assembly of HDO and HDP gearboxes
Assembly and set up input torque protection devices
Final fitment of ancillary items
Assembly with stock takes when required
Maintaining the correct level of gearbox shim stock

ASSEMBLY & PRODUCTION

Execution of the production plan in terms of priorities and capacity
Liaising with supervisor, supply chain and logistics department regarding missing components and anticipated incoming shipments
Control of breakdowns in order to optimize service levels and minimize disruption
Execution of CSIs (Customer Specific Instructions) as per the internal works order
Highlight any deviations or risk as soon as identified
Tap threads
Assemble and align pulleys
Measure and set tension on v-belts
Fit pulleys, baseplates, guards, safety covers etc.
Assemble couplings and check nun-out/alignment with dial gauge
Check gear backlash and end play
Assemble gearbox to drawing
Raise any deviation from standard to supervisor
Install pipe work
heating of bearings, pressing with hydraulic jack etc.
Monitoring and controlling of station production throughout

FINISHING AND TESTING:

MACHINERY AND EQUIPMENT

Control of general tooling issued to production
Control of and safeguarding of special tooling
Maintenance of machinery (HD Assembly equipment)
Servicing of machinery in terms of Statutory, manufacturers requirements and as per the maintenance schedule/matrix

PREMISES

Maintain a clean, neat and safe working environment by performing housekeeping and other
Adhering to company policies and procedures

STATUTORY REQUIREMENTS:

Implementation of procedures for compliance with the applicable Safety & Occupational Acts
Maintaining Safety& Occupational records

QUALITY CONTROL

Implementation of quality control procedures at all levels of the operation to a recognized specification
Maintenance of quality control procedures and related documentation including non-conformance
Ensure traceability and risk mitigation
Attend quality meeting as and when required

Desired Experience & Qualification

Suitable academic qualification and where applicable technical qualification as defined
Trade test (fitter and turner or equivalent)
Certification as a Basic geared motor assembler

TECHNICAL REQUIREMENTS:

Ability to read workshop orders, BOMs & assembly instructions
Ability to identify components with component descriptions and verify by measurement processes
An understanding of the catalogue in terms of product descriptions and configuration.
A knowledge of the proper use of all tooling including air tools, pneumatic Screwdrivers & torque wrenches
Ability to use measurement equipment including dial gauge, verniers & micrometers
Ability to use electrical measurement equipment including multi meters, tachometers, motor testing equipment and test boards.
Ability to fault find and rectify problems such as gear knocks & pressure leaks
Ability to configure and assemble bevel helical gear sets and input bearing assemblies
Ability to assemble back stop bearings and anti-run back devices
Ability to use external oil fill & pressure machinery
A detailed knowledge of quality steps and procedures application to the respective assembly process
An in-depth knowledge of mounting configurations and its impact on gearbox lubrication.

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